Bridge Construction Records and Procedures Manual Volume 2

BCRP Manual Volume 2 (PDF) Open with Google Chrome

Table of Contents

Section No. Issue Date Title
1-0.00  4/22/2019 General
 1-1.09  4/22/2019 General - Freeze Thaw Areas
     
 Section No. Issue Date Title
4-0.0 8/31/2015 Scope of Work
     
Section No. Issue Date Title
5-0.00 4/22/2019 Control of Work
 5-1.01   Control of Work - General
 5-1.02   Control of Work - Contract Components
 5-1.03   Control of Work - Engineer's Authority
 5-1.09   Control of Work - Partnering
 5-1.17   Control of Work - Character of Workers
 5-1.20C   Control of Work - Railroad Relations
 5-1.23   Control of Work - Submittals
 5-1.26   Control of Work - Construction Surveys
 5-1.30   Control of Work - Noncompliant and Unauthorized Work
 5-1.36 4/22/2019 Control of Work - Property and Facility Preservation
 5-1.36 Att. 01 4/22/2019 Preservation of Property
 5-1.37B   Control of Work - Maintenance and Protection - Load Limits
 5-1.38   Control of Work - Maintenance and Protection Relief
 5-1.43A-D   Control of Work - Potential Claims
 5-1.43E   Control of Work - Alternative Dispute Resolution
 5-1.46   Control of Work - Final Inspection and Contract Acceptance
     
Section No. Date Title
12-0.0 8/30/2019 Temporary Traffic Control
 12-4 8/30/2019 Maintaining Traffic
     
Section No. Date Title
16-0.00 8/30/2019 Temporary Facilities
 16-2.02 8/30/2019 Temporary Pedestrian Facilities
     
Section No. Date Title
19-0.00 8/31/2020 Earthwork
 19-1.03B  12/5/2017 Earthwork - General - Construction - Unsuitable Material
 19-1.03D 12/5/2017 Earthwork - General - Construction - Buried Man-Made Objects
 19-3.01A   Earthwork - Structure Excavation and Backfill - Summary
 19-3.01C 12/5/2017 Earthwork - Structure Excavation and Backfill - Submittals
 19-3.01C Att. 1 12/5/2017 Sample Authorization Letter
 19-3.01C Att. 2 12/5/2017 Temporary Ground Anchor Encroachments Memo
 19-3.01D(2)   Earthwork - Structure Excavation and Backfill - Quality Assurance - Stability Test for Ground Anchor and Soil Nail Walls
 19-3.02   Earthwork - Structure Excavation and Backfill - Materials
 19-3.03B   Earthwork - Structure Excavation and Backfill - Structure Excavation
 19-3.03B(5)   Earthwork - Structure Excavation and Backfill - Construction - Structure Excavation - Water Control and Foundation Treatment
 19-3.03E   Earthwork - Structure Excavation and Backfill - Construction - Structure Backfill
 19-3.03K   Earthwork - Structure Excavation and Backfill - Construction - Ground Anchor and Soil Nail Walls
 19-3.04  12/5/2017 Earthwork - Structure Excavation and Backfill - Payment
 19-4   Earthwork - Rock Excavation
 19-6.03D  8/31/2020 Earthwork - Embankment Construction - Settlement Periods and Surcharges
     
Section No. Date Title
46-0.0 11/16/2018 Ground Anchors and Soil Nails
 46-1 11/16/2018 Ground Anchors and Soil Nails - General
 46-2 11/16/2018 Ground Anchors
 46-3 11/16/2018 Soil Nails
     
Section No. Date Title
47-0.0 12/20/2018 Earth Retaining Systems
 47-2 12/20/2018 Earth Retaining Systems - Mechanically Stabilized Embankment
 47-2 Att 1 12/20/2018 Mechanically Stabilized Embankment - Construction Checklist
 47-6 12/20/2018 Earth Retaining Systems - Alternative Earth Retaining Systems
     
Section No. Date Title
48-0.00 4/22/2019 Temporary Structures
 48-1A   Temporary Structures - General - Contractor Designed Temporary Bridges
 48-1B   Temporary Structures - General Shoring
 48-1C   Temporary Structures - General - Work Platforms and Trestles
 48-2.01C   Temporary Structures - Falsework - Submittals
 48-2.01D   Temporary Structures - Falsework - Quality Assurance
 48-2.03   Temporary Structures - Falsework - Construction
 48-3.01C   Temporary Structures - Temporary Supports - Submittals
 48-3.01D   Temporary Structures - Temporary Supports - Quality Assurance
 48-3.03   Temporary Structures -  Temporary Supports - Construction
 48-4.01C   Temporary Structures -  Temporary Decking - Submittals
 48-4.03   Temporary Structures - Temporary Decking - Construction
 48-5.01C   Temporary Structures - Jacking Superstructure - Submittals
 48-5.01D   Temporary Structures - Jacking Superstructure -Quality Assurance
 48-5.03 4/22/2019 Temporary Structures - Jacking Superstructure - Construction
     
Section No. Date Title
49-0.00 8/30/2019 Piling
 49-1.01C 9/4/2018 Piling - General - Submittals
 49-1.01D(3) 9/4/2018 Piling - General - Quality Assurance - Load Test Piles
 49-1.01D(4) 9/4/2018 Piling - General - Quality Assurance - Dynamic Monitoring
 49-2.01A(3) 9/4/2018 Driven Piling - Submittals
 49-2.01A(4)(c)   Driven Piling - Quality Assurance - Department Acceptance
 49-2.01C   Driven Piling - Construction
 49-2.01D   Driven Piling - Payment
 49-2.02 9/4/2018 Driven Piling - Steel Pipe Piling
 49-2.03 9/4/2018 Driven Piling - Structural Shape Steel Piles
 49-2.04   Driven Piling - Precast Prestressed Concrete Piling
 49-2.05   Driven Piling - Steel Sheet Piling
 49-3.01   Cast-In-Place Concrete Piling - General
 49-3.02A(3) 8/30/2019 Cast-In-Drilled-Hole Concrete Piling - Submittals
 49-3.02A(4)(b)   Cast-In-Drilled-Hole Concrete Piling - Quality Assurance - Preconstruction Meeting
 49-3.02A(4)(c)   Cast-In-Drilled-Hole Concrete Piling - Quality Control
 49-3.02A(4)(d)   Cast-In-Drilled-Hole Concrete Piling - Department Acceptance
 49-3.02B 8/30/2019 Cast-In-Drilled-Hole Concrete Piling - Materials
 49-3.02B Att1 8/30/2019 Cast-In-Drilled-Hole Concrete Piling - Materials - Attachment 1
 49-3.02B(6)   Cast-In-Drilled-Hole Concrete Piling - Materials - Slurry
 49-3.02C   Cast-In-Drilled-Hole Concrete Piling - Construction
 49-3.03C   Driven Steel Shells Filled With Concrete and Reinforcement - Construction
 49-4.03   Steel Soldier Piling - Construction
 49-5.01C   Micropiling - Submittals
 49-5.01D(3)   Micropiling - Quality Assurance - Preconstruction Meeting
 49-5.01D(4)(c) 4/22/2019 Micropiling -Quality Control - Load Testing
 49-5.01D(5)   Micropiling - Department Acceptance
 49-5.02   Micropiling - Materials
 49-5.03   Micropiling - Construction
 49-6.01C   Alternative Piling - Submittals
 49-6.01D(3)   Alternative Piling - Quality Assurance - Preconstruction Meeting
 49-6.01D(4)   Alternative Piling - Quality Control - Load Testing
 49-6.01D(5)   Alternative Piling - Department Acceptance
 49-6.02   Alternative Piling - Materials
 49-6.03   Alternative Piling - Construction
     
Section No. Date Title
50-0.0 11/16/2018 Prestressing Concrete
 50-1.01C 11.16.2018 Prestressing Concrete - General - Submittals
 50-1.01D(1-2) 11/16/2018 Prestressing Concrete - General - Quality Assurance
 50-1.01D(1-2) Attachment 1 11/16/2018 Air Pressure Field Monitoring Chart
 50-1.01D(3) 11/16/2018 Prestressing Concrete - General - Department Acceptance
 50-1.02 11/16/2018 Prestressing Concrete - General - Materials
 50-1.03A 11/16/2019 Prestressing Concrete - Construction - General
 50-1.03A Attachment 1 11/16/2018 Electrical Welding of Prestress Strand
 50-1.03B 11/16/2018 Prestressing Concrete - General - Construction - Prestressing
 50-1.03B Attachment 1 11/16/2018 Patching Concrete Under Prestress Bearing Plates
     
Section No. Date Title
51-0.0 1/18/2019 Concrete Structures TOC
 51 1/18/2019 Concrete Structures 
 51-1.03C 1/18/2019 Concrete Structures - General - Construction - Preparation
 51-103C Attachment 1 1/18/2019 Form Panels
 51-1.03F(1-4) 1/18/2019 Concrete Structures - General - Finishing Concrete
     
Section No. Date Title
52   Reinforcement
     
Section No. Date Title
53-0.00 4/22/2019 Shotcrete
 53-1 4/22/2019 Shotcrete - General
 53-2 4/22/2019 Structural Shotcrete
 53-3
Sculpted Shotcrete
     
Section No. Date Title
55   Steel Structures (future section to replace 170)
     
Section No. Date Title
56-0.0 12/20/2018 Overhead Sign Structures, Standards, and Poles
   

Note: There is additional information regarding Overhead Sign Structures located in Section 168.

Eventually section 56 will replace the entire section 168.

 56-2.01C 12/20/2018 Overhead Sign Structures - Submittals
 56-2.01C Attachment 1 12/20/2018 Additional Information for Shop Drawing Reviews
 56-2.03 12/20/2018 Overhead Sign Structures - Construction
 56-2.03 Attachment 1 12/20/2018 Sign Structure Installation Guide
 56-2.03 Attachment 2 12/20/2018 Sign Structure Fastener Installation Guide
     
Section No. Date Title
60-0.00  8/31/2020 Existing Structures (future section to replace 124)
 60-2.02A(3-4)   Existing Structures - Structure Removal - Submittals and Quality Assurance
 60-2.02C 8/31/2020 Existing Structures - Structure Removal - Construction
 60-3.02   Existing Structures - Bridge Deck Repair & Preparation
 60-3.03B   Existing Structures - Methacrylate Resin Bridge Deck Treatment
 60-3.04B   Existing Structures - Deck Overlays - Polyester Concrete Overlays & Expansion Dams
 60-3.04D   Existing Structures - Deck Overlays - Concrete Overlays
 60-3.05B   Existing Structures - Repair Spalled Surface Area

 60-3.05C

  Existing Structures - Epoxy Crack Injection
 60-3.05D   Existing Structures - Heat Straighten Steel Girders
 60-4   Existing Structures - Modifying Structures - General
 60-4.04    Existing Structures - Modifying Structures - Coring Concrete
 60-4.06    Existing Structures - Modifying Structures - Steel Column Casings
 60-4.08    Existing Structures - Modifying Structures - Prestressing Steel Girders
 60-4.09    Existing Structures - Modifying Structures - Bridge Joint Restrainers
     
Section No. Date Title
90-0.0 3/30/2015 Concrete
 90-1.0   Deleted 1/31/20
 90-2.0 9/30/2014 Control of Cement Content in Concrete
 90-3.0 9/30/2014 Removing the Requirements of CA Test 515 from Structural Concrete
 90-4.0 9/30/2014 Concrete Mix Design Database
 90-5.0 9/30/2014 Concrete Placement During Hot Weather
 90-6.0 9/30/2014 Minimizing Early Age Concrete Bridge Deck Cracks
 90-7   Replaced by B.C.M. 51
 90-8   Replaced by B.C.M. 51
     
Section No.  Date Title
110-0.0
Computer Information (deleted 1/31/2020)
     
Section No. Date Title
112-0.0 6/7/2014 Decks
 112-1.0  9/2/1974 Longitudinal Deck Construction Joints
 112-2.0 11/1/1982 Testing Bridge Deck Surfaces for Compliance with the Straightedge or Profilograph Requirements
 112-2.1 9/15/1999 Profile Counts of Deck Profilographs
 112-3.0 9/2/1974 Supports for Finishing Machines
 112-4.0 6/17/2014 Friction Testing of Bridge Decks
 112-5.0 6/17/2014 Methacrylate Deck Crack Treatment
 112-6.0 5/27/2011 Quieter Bridge Deck Construction
     
Section No. Date Title
115-0.0 3/19/1998 Electrical and Mechanical Equipment
 115-1.0 3/1/1998 Inspection of Electrical, Mechanical, Water and Wastewater Work
     
Section No. Date Title
120-0.0 8/30/2013 Falsework
 120-1.0 8/30/2013 Submitting Falsework Shop Drawings
 120-2.0 8/30/2013 Impaired Clearances at Falsework Traffic Openings
 120-2.1 5/20/2010 Impaired Clearance at Traffic Openings
 120-3.0 5/30/1995 Falsework Shear Values for Bolts/Anchors in Concrete
 120-4.0 6/13/2003 Reviewing and Submitting Temporary Support (Guying Plans) and Working Drawings
 120-5.0   Replaced with BCM D-2.07
 120-6.0 4/30/2008 Contractor Standard Falsework Details
     
Section No. Date Title
122-0.00 12/5/2017 Shoring
 122-1.0 6/1/1997 Submitting Shoring Plans
 BCB 122-2.0 10/15/2002 Support from Roadway Engineering
 122-3.0 12/5/2017 Torvane Usage for Sloped Excavations
     
Section No. Date Title
124-0.0 1/2/1999 Demolition
 BCB 124-2 1/2/1998 Demolition Plan Review
 BCB 124-3 5/19/1999 Demolition Over and/or Adjacent to Union Pacific Railroad Company Tracks
     
Section No. Date Title
125-0.0   Replaced by Section 51
     
Section No. Date Title
130-0.0 8/31/2020 Foundations
 130-1.0  9/4/2018 Foundation Testing and Instrumentation Branch (FTI)
 130-2.0   Removed 9/4/18
 130-3.0   Removed 6/30/14 (1)
 130-4.0 6/30/2014 Pile Driving Acceptance Criteria
 130-5.0 12/9/2011 Steel H-Pile Lugs
 130-6.0 6/30/2014 Payment for Piling
 130-7.0 8/30/2019 CIDH Concrete Piling
 130-8.0 12/9/2011 CIDH Pile Mitigation Committee
 130-9.0 6/30/2011 CIDH Pile Installation Plan and Concrete Test Batch
 130-10.0 8/30/2019 Testing of CIDH Piling
 130-11.0 6/30/2014 Simple Repair of CIDH Piling
 130-12.0 8/30/2019 Mitigation of CIDH Piling
 130-13.0 6/30/2014 CIDH Pile Information Submittal
 130-14.0   Removed 8/30/2019 (1)
 130-15.0   Removed 8/30/2019 (2)
 130-16.0   Replaced with B.C.M. 19-3.06D
 130-17.0   Blank
 130-18.0   Removed 6/30/2014 (2)
 130-19.0 6/30/2014 Reference to the Foundation Manual-Appendix K for Construction Checklists for Foundation Work
 130-20.0 2/9/2011 CIDH Pile Preconstruction Meeting
 130-20.0 Attachment 1 12/9/2011 CIDH Pile Preconstruction Meeting Agenda/Minutes
 130-20.0 Attachment 1.1 12/9/2011 Attendance Sheet CIDH Pile Preconstruction Meeting
 130-20 Attachment 1.2 12/9/2011 CIDH Wet vs. Dry (Inspection Tube Requirements)
 130-20 Attachment 1.3 12/9/2011 CIDH Drilling and Concrete Placement
 130-20 Attachment 1.4 12/9/2011 Synthetic Slurry Test Record
 130-20 Attachment 1.5 12/9/2011 Concrete Yield Plot
 130-20 Attachment 1.6 12/9/2011 GGL Inspection Tube Verification
 130-20 Attachment 1.7 6/30/2014 CIDH Pile Acceptance Test Request Form
 130-20 Attachment 1.8 12/21/2012 Pile Design Data Form
 130-20 Attachment 1.9 12/9/2011 Pile Mitigation Procedure
 130-20 Attachment 1.10 12/9/2011 Mitigation Timeline - General Draft
 130-21.0 6/30/2014 CIDH Pile Non-Standard Mitigation Meeting
 130-22.0 6/30/2014 Seal Courses
     
132-0.0 7/29/2010 Miscellaneous Buildings
 132-1.0 4/27/1987 Working Drawings and Material Submittals for Buildings
 132-2.0 12/10/1987 Joint Review of Building Projects
 BCB 132-2.1 5/1/1998 Inspection of Building-Related Transportation Facilities
 132-2.2 7/29/2010 Clean Renewable Energy Bond (CREB) Project Inspection
 132-3.0 8/5/1985 Parts Lists, Service Instructions, Manufacturer's warranties and Operation and Maintenance Instructions
 132-4.0 5/10/1982 Changes Involving Building Projects
     
135-0.0 4/11/2003 Miscellaneous Construction Materials
 135-1.0 1/20/1983 Epoxy Adhesives
 135-2.0 4/16/1990 Bridge Deck Expansion Joints and Joint Seals
 BCB 135-2.1 1/20/2000 Release and Reporting of Values for Type B Joint Seal
 135-3.0 4/16/1990 Compressive Deflections of Fiberglass or Steel Reinforced Elastomeric Bearing Pads
 135-4.0   Blank 
 135-5.0 4/11/2013 Mechanical Anchorage Devices
     
140-0.0 forthcoming Miscellaneous Concrete Structures
     
145-0.0 12/20/2018 Miscellaneous Information
 145-1.0   Blank
145-2.0   Blank
 145-3.0 5/4/1981 Support Systems for Portions of Permanent Bridges which are Temporarily Unstable
 145-4.0 12/1/1996 Contractor Designed Temporary Bridges or Other Temporary Facilities
 145-5.0 10/11/1988 Bonding Dowels in Drilled Holes
 145-6.0   Blank
 145-7.0   Removed 11/16/18. Refer to BCM 47-2
 145-8.0   Removed 12/20/18. Refer to BCM 47-2 and 47-2 Attachment 1
 145-9.0   Removed 12/20/18. Refer to BCM 47-6
 145-10.0   Tieback Wall Construction Checklist has been moved to the Foundation Manual Appendix H
 145-11.0   Soil Nail Wall Construction Checklist has been moved to the Foundation Manual Appendix H
     
150-0.0 5/30/2018 Overloads
 150-1.0 5/30/2018 Weight Overload Guidelines for Bridges on Construction Projects
 150-1.0 Attachment 1 5/30/2018 Example of a Change Order Recommendation to Authorize a Bridge Redesign
 150-1.0 Attachment 2 5/30/2018 Bridge Overload Form (Stationary)
 150-1.0 Attachment 3 5/30/2018 Bridge Overload Form (Moving)
 150-1.0 Attachment 4 5/30/2018 Sample Letter to Contractor
     
155-0.0 2/20/1997 Paint
 155-1.0 4/2/1990 Cleaning and Painting of Structural Steel
 155-2.0 11/26/1984 Bridge Painting - Estimating Work Done
 155-3.0 11/26/1990 Sampling and Testing Paint
 BCB 155-4 2/20/1997 Application of Zinc-Rich Primer on Column Casings
     
160-0.0 11/15/2018 Prestressed Concrete
 160-1.0 1/15/2005 Broken or Slipped Prestress Strands
 160-2.0   Removed 11/16/18. Refer to BCM 50-1.03B, Attachment 1
 160-3.0   Removed 11/16/18
 160-4.0   Removed 11/16/18
 160-5.0   Removed 11/16/18. Refer to BCM 50-1.03A Attachment 1
 160-6.0   Removed 11/16/18. Refer to BCM 50-1.01C
     
161-0.0 4/27/1987 Pumping Plants
 161-1.0 4/27/1987 Pumping Plant Electrical and Mechanical Equipment, Materials Lists and Working Drawings
 161-2.0 12/4/1981 Electrical Service for Pumping Plants
     
162-0.0 7/1/1999 Railings
 162-1.0   Blank
 162-2.0 7/1/1999 Concrete Barriers on Structures
 BCB 162-3 10/1/1998 Finishing of Concrete Barriers
     
165-0.0 10/30/2012 Reinforcing Steel
 165-1.0 2/12/2012 Reinforcing Steel Hook Details
 165-2.0 2/14/2007 Identification of Reinforcing Steel Bars
    165-2.0 Attachment Info
 165-3.0 2/15/2012 Reinforcing Steel Bar Chart
 165-4.0 2/15/2012 Welded Wire Fabric
 165-5.0   Blank
 165-6.0   Blank
 165-7.0 10/31/2012 Qualification of Bar Reinforcement Splices
 165-10   Blank
 165-11   Removed 8/30/19. Refer to BCM 49-3.02B Attachment 1
     
168-0.0 12/20/2018 Signs
 168-1.0   Removed 12/20/18. Refer to BCM 56-2.03
 168-2.0 11/15/1977

Expansion Anchors for Bridge Mounted Signs

(Partially incorporated into BCM 56-2.03 and Attachment 2)

 168-3.0   Removed 12/20/18. Refer to BCM 56-2.01C
 168-4.0 7/19/2012

Resin Capsule Anchorage for Bridge Mounted Sign Structures

(Partially incorporated into BCM 56-2.03 Attachment 1 and Attachment 2)

     
170-0.0 7/1/2001 Structural Steel
 170-1.0 7/1/2001 Discussion of Basic Construction Terms and Topics for High-Strength Bolted Connections
 170-2.0 7/1/2001 Inspection Procedure for Checking Tension in High-Strength Bolts
 170-3.0 7/1/2001 Approved Methods of Tensioning High-Strength Bolted Connections
 170-4.0 7/1/2001 Structural Steel Working Drawings
     
175-0.0 10/19/1998 Surveying (to be replaced)
 175-1.0 10/19/1998 Removed 9/17/2020
     
180-0.0 6/8/2012 Welding
 BCB 180-1.0 12/2/1996 Field welding of Structural Steel
 BCB 180-1.0 Attachment 1 12/2/1996 Bridge Welding Code AWS D1.5 - SC Contract Administration Guide
 BCB 180-1.0 Attachment 2 12/2/1996 Structural Welding Code AWS D1.1 - SC Contract Administration Guide
 BCB 180-1.0 Attachment 3 12/2/1996 Code of Safe Practices Welding Inspection
 BCB 180-1.0 Attachment 4 12/2/1996 Checklist for Compliance with Welding Code AWS D1.5
 BCB 180-1.0 Attachment 5  12/2/1993 METS Quality Assurance Manual for Field Welding/Non Destructive Testing
 BCB 180-2.1  6/1/2000 Checklist for Welding Quality Control
 BCB 180-2.1 Attachment 1 6/1/2000 Welding Quality Control Checklist Definitions
BCB 180-2.1 Attachment 2  6/1/2000 Welding Quality Control Checklist - Prior to Beginning Any Welding Work
 BCB 180-2.1 Attachment 3 6/1/2000 Welding Quality Control Checklist - During Weld Production
 BCB 180-2.1 Attachment 4 6/1/2000 Reinforcting Steel Checklist - Prior to Beginning Any Welding Work
 BCB 180-3 12/16/1996 Reinforcing Steel Welding and Testing
 BCB 180-3 Attachment 1 12/16/1996 Sample Welding Letter to Contractor
 BCB 180-4 10/15/2002 Welding Support from METS
 BCB 180-5 12/1/1996 Welding Support from METS for Projects Requiring Radiographs
 BCB 180-6 6/6/1997 Revise Column Casing Weld Backing Plate Thickness
 BCB 180-6 Attachment 1 6/6/1997 Memorandum for Column Casing Inspection/Weld Backing
 BCB 180-7 7/15/1997 Inspection of Weld Backing Plate for Column Casing
 180-8.0 6/8/2012 Welding of Column Casings
 BCB 180-9 10/15/2002 Review of Contractor's Quality Control Plan (QCP) for Field Welding
 BCB 180-9 Attachment 1 10/15/2002 METS QCP-1 and QCP-5 Examples